Maintenance Tips

This “KOEL CARE Genset Maintenance Tips” is published to help you to operate and maintain the KOEL iGREEN Genset effectively. We recommend that the operator should take time to read this chart and act responsibly.

This “KOEL CARE Genset Maintenance Tips” is published to help you to operate and maintain the KOEL iGREEN Genset effectively. We recommend that the operator should take time to read this chart and act responsibly.

Always ensure that maintenance, adjustments and repairs are done by personnel who is authorised by KOEL CARE to do so. Maintenance and repairs should be carried out at regular intervals as recommended by KOEL CARE using KOEL CARE genuine parts; this will enhance the life of your Genset.

Kindly ensure your Genset is supported by KOEL CARE service and KOEL CARE spare parts. You can avail KOEL CARE service any time anywhere by simply calling our helpdesk on +91 88063 34433. You can also ask for customised service package “Bandhan” after warranty period is over, you can register for KOEL Bandhan online directly with KOEL CARE, please visit www.koelcare.com/Bandhan/Calculator

These are general Maintenance Tips and are shared for basic reference purposes only, you are requested to contact KOEL CARE Helpdesk 8806334433 write us at koel.helpdesk@kirloskar.com or raise service request directly by KOEL Connect Mobile App on your Andriod / IPhone; download link https://bit.ly/2xMgT8o

Every Genset is uniquely defined by an application code number and serial number indicated on a number plate generally affixed to the engine and on genset. This information is required while ordering spare parts.

Genset routine maintenance chart:

 

INSPECTION

DAILY

FIRST
50 HRS.

EVERY
500 HRS.

EVERY

1000 HRS.

REMARK

Cooling System

Check for leakage (hoses condition, clamp tightness)

©

       

Check the coolant level

©

       

Change the coolant

       

Every 5000 Hours or 3 years whichever earlier

Check and Adjust the V-belt tension

   

©

 

With every CSP or Every 500 Hours

Replace V-Belts

     

®

Every 1000 Hours

Check and clean Radiator Cooling fins

   

©

 

250 hrs for Stone crusher or dusty environment

Check Radiator core earthing

 

©

©

   

Check residential voltage of engine coolant

 

©

©

 

Every 500 Hours

Check coolant Ph value

   

©

 

Every 500 Hours

Check and clean Charge Air Cooler fins

   

©

 

250 hrs for Stone crusher or dusty environment

Check Water pump weep hole and coolant leakage

   

©

 

Every 500 Hours

Lubrication

System

Check for oil leakage

©

       

Check the oil level

©

       

Change the lubricating oil

 

®

®*

 

*Every 500 Genset running hours or One year, whichever earlier

Replace the oil     filter

 

®

®

 

Every 500 Hours

Service the Centrifugal filter

   

®

 

Every 500 Hours

Intake and
Exhaust System

Check the air leakage in intercooler

©

     

(Hoses, clamp)

Replace the air cleaner Outer element

       

Whenever vacuum indicator shows red band

Replace the air cleaner Outer and Inner element

     

®

Every 1000 Hours

Check air cleaner vacuum indicator

©

       

Check axial and radial play of Turbocharger

     

©

 

Replace all Rubber hoses and clamps

       

Every 3000 Hours OR 3 years, whichever is earlier

Check the exhaust gas leakages in exhaust line

 

©

©

   

Check the exhaust bellow condition

   

©

   

Fuel System

Check and arrest the leakage in fuel lines and Banjo joints

©

 

©

   

Check the flexible fuel pipe/hoses conditions

   

©

   

Clean the fuel tank

       

Every One year

Drain the water from the separator (in DV engine)

©

       

Replace the fuel filter element

 

®

®

 

Every 500 Hours

Calibrate the Injector

         

Engine
Operation

Check Engine / Genset on load (total load) for one hour

 

©

©

   

Ensure battery is fully charging

©

       

Check Genset safety system

 

©

©

 

Every 500 Hours

Adjust tappet clearance - Intake / Exhaust valve

   

©

©

DV engine first valve clearance setting at 500 hours of operation, Thereafter at every 1000 hours of operation

Electrical System

Check Specific Gravity and electrolyte level in batteries

   

©

   

Check battery terminals

©

       

Check and tighten all electrical connections

     

©

 

Check main Alternator and other wiring connection

     

©

 

Check earthing and effectivity

 

©

 

©

 

Other

Check and tighten all external fasteners

     

©

 

© = Check and Adjust, ® = Replace , CSP – Customer Service Package of KOEL CARE

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